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Metal Injection Molding:Material Selection

Picking materials for metal injection molding (MIM) doesn’t need to be complicated. Here’s what beginners should know:

What are MIM materials?
They’re special metal powders mixed with binder to make small, complex parts. Common choices include:

  • Stainless steels (most popular)
  • Titanium (strong but expensive)
  • Tungsten (super heavy)
  • Copper (great for electronics)

(What types of products are suitable for metal injection molding?)

Metal Injection Molding Product Drawing


5 Most Used MIM Materials Explained
1. Stainless Steel (The All-Around Choice)

Best for: Medical tools, car parts, everyday items
Why?
✔ Doesn’t rust easily
✔ Good strength
✔ Affordable ($15-25/kg)

Types:

  • 316L – For wet environments
  • 17-4PH – Extra strong when heat-treated

2. Titanium (Lightweight Champion)

Best for: Airplane parts, body implants
Pros:
✓ 45% lighter than steel
✓ Body-friendly (for implants)
Cons:
✗ Costs 3x more than steel
✗ Harder to work with


3. Tungsten (The Heavyweight)

Used in: X-ray shields, vibration dampers
Special power:
☑ Extremely dense (blocks radiation)
☑ Withstands crazy heat


4. Soft Magnetic Metals

Perfect for:

  • Electric car motors
  • Phone vibration motors
    Secret sauce:
    ♫ Makes electricity flow better

5. Copper (The Heat Manager)

Great at:
✓ Moving heat away (heat sinks)
✓ Conducting electricity


How to Pick Your Material: 3 Simple Questions

1.What does your part do?
Need strength? Try 17-4PH steel
Must be light? Go titanium
2.Where will it be used?
Wet places? 316L stainless
Inside body? Medical-grade metals
3.What’s your budget?
Tight budget? Basic steels
More to spend? Fancy alloys


Real World Examples

Hip Implants
Material: Ti-6Al-4V titanium
Why? Light, strong, and body-safe

Car Fuel Nozzles
Material: 17-4PH stainless
Why? Handles high pressure and heat

Smartphone Parts
Material: Soft magnetic alloys
Why? Helps make vibration motors


Common Questions

Q: What’s the cheapest MIM material?
A: Basic steels cost about $15/kg – great for most projects.

Q: Can you make gold MIM parts?
A: Yes! But it’s mostly for jewelry – too expensive for industry.

Q: How long do MIM materials last?
A: Stainless steel parts can last decades outside.

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